I. Industry Trends and Mixed Palletizing Challenges

Palletizing, as a core link in warehouse logistics and factory logistics, its automation level and efficiency directly determine the flow speed of the entire supply chain. Traditional stackers have significant limitations: they can only handle a single SKU, rely on manual teaching in advance, and are difficult to meet the needs of flexible adjustments in production lines. With the accelerated development of intelligent warehousing and smart factories, the palletizing robot market has ushered in explosive growth, becoming an important force driving the intelligent transformation of the manufacturing industry.

In various palletizing scenarios, mixed palletizing can be regarded as a technical highland. How to accurately and efficiently stack multi-SKU goods with various categories, different sizes and diverse forms onto the same pallet, while ensuring the stability of the stack shape and operation efficiency, has long been a difficult problem in the industry. Nowadays, consumers’ demands are becoming increasingly personalized, and the circulation of multi-SKU mixed products has become the norm. A mixed palletizing system that can respond quickly and operate stably has become the core demand for enterprises to reduce costs and increase efficiency.
Facing this market pain point, Guangzhou WIT-SKILL, relying on years of technical accumulation in the field of intelligent logistics, has launched the WIT-SKILL mixed palletizing system, which uses innovative technologies to solve the problem of mixed palletizing and provides the industry with efficient and flexible intelligent solutions.

II. WIT-SKILL Mixed Palletizing System: An All-Round Player in Intelligent Mixed Palletizing

WIT-SKILL has been deeply engaged in the field of logistics automation for many years. Based on a profound insight into industry pain points, the developed mixed palletizing system integrates independently innovated 3D visual recognition, intelligent motion planning and dynamic stack shape optimization technologies. It can handle multiple pallets with different SKUs at the same time, generate stable stack shapes that meet business specifications and SOP standards in real time, and completely break the bottlenecks of low efficiency and poor adaptability of traditional mixed palletizing.

III. Core Advantages of WIT-SKILL Mixed Palletizing System

  1. Efficient and Stable, Production Capacity Breakthrough

    WIT-SKILL mixed palletizing system is equipped with modular intelligent grippers, supports multi-path control, can accurately stack different SKU goods onto the same pallet, and process multiple pallets in parallel. The maximum weight of a single box grabbed at one time is up to 30kg. The system has autonomous learning ability, continuously optimizes the palletizing strategy during operation, accelerates the speed of goods image analysis and recognition, and continuously improves processing capacity.

Cooperating with feeding and transportation equipment, 4 robots can handle about 20,000 boxes per day. Compared with traditional manual picking (about 150 boxes per person per hour), the efficiency is 1-2 times that of the original, greatly reducing the dependence on labor.
  1. Intelligent Visual Algorithm, Realizing Full-Scene Adaptation

    The system adopts independently developed deep learning visual algorithms, which can accurately measure the size of goods and support the recognition of multiple SKUs within preset parameters. By monitoring the stack shape in real time and combining with the trajectory planning of the mechanical arm, the collision risk is effectively avoided.For common problems such as goods placement deviation, the system can complete misalignment recognition in real time and guide the mechanical arm to dynamically adjust the grabbing angle and position to ensure palletizing accuracy.

  2. Dynamic Stack Shape Planning
The WIT-SKILL mixed palletizing system incorporates an intelligent space-time optimization algorithm, which generates the optimal stack shape in real time based on product SKU information. It is compatible with various standard pallets, customized cage cars and special containers, and fully meets the business specifications and SOP requirements of different scenarios.
Flexible Integration, Small Occupation Area and Strong Adaptability

Each set of the system covers an area of about 35 square meters and can be flexibly deployed in various sites. Through in-depth integration with the IPS intelligent picking system, WMS warehouse management system and ERP enterprise resource planning system, it uploads SKU data and throughput indicators in real time, providing accurate decision support for management.

IV. Wide Application Scenarios

WIT-SKILL mixed palletizing system is suitable for various scenarios that require mixed palletizing, such as e-commerce warehouses, manufacturing factories, express sorting centers, port freight, etc. It helps enterprises solve the problem of multi-SKU palletizing and improve the automation level of logistics links.

V. Consultation and Cooperation

For more product details or customized solutions, please contact us: info@wit-skill.com; Tel: 400-025-8418